Tension Levelling
1: Material Loading
High-precision stainless steel coils are loaded onto the tension levelling machine. Advanced tension control systems ensure uniform feeding and prevent warping.
2: Tension Application
The system applies dynamic tension across the sheet width, balancing stress distribution. Real-time sensors monitor and adjust tension to ±0.5% accuracy.
3: Multi-Stage Levelling
The sheet passes through 12+ precision rollers arranged in alternating up-down patterns. Each roller applies incremental pressure to neutralize residual stresses.
4: Quality Verification
Laser scanners measure flatness (≤0.3mm/m) and thickness consistency. AI algorithms optimize parameters for next batches.
Technical Advantages
✅ Ultra-High Precision
Flatness ≤0.3mm/m, dimensional tolerance ±0.05mm
✅ Energy Efficiency
30% energy savings via regenerative braking systems
✅ Zero-Waste Process
Integrated scrap collection system reduces material loss
✅ Smart Automation
MES integration enables real-time data tracking and predictive maintenance
